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Bystronic Thermoplast Applikator

Bystronic

Type: ERMM180
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Thermoplastic Applicator

Application Area
The thermoplastic applicator applies a thermoplastic material to
rectangular glass panes within a production line for solar modules.
The material forms a seal to a second glass pane, which is applied in a later
process step.
The panes are fed in, the material is applied, and the panes are removed on horizontally running
belts/conveyors.
The thermoplastic applicator is a highly advanced machine that must meet many
requirements with great precision. For this reason, you should only process raw materials (glass, sealant) that meet the specifications on
the following pages. This helps to achieve a high-quality and safe
production.

Performance and Connection Values
Maximum transport speed: 18 m/min
Height of the glass running surface: 1100 mm
Height of the applied sealant bead: 0.5 to 1.2 mm
Maximum width of the applied sealant bead: 12.0 mm
Required constant inlet pressure, pneumatics: 6.5 to 8.0 bar
Operating pressure, pneumatics: 6.0 bar
Compressed air consumption, normal operation: 10 normal liters/min
Compressed air consumption during drum change: 500 normal liters/min
Average energy consumption per hour: 10 kWh
Operating temperature of the sealant: 110°C to 130°C
Ambient Conditions and Emissions
Minimum ambient temperature: +15°C
Maximum ambient temperature: +35°C
Maximum relative humidity: 75%
Sound pressure level: less than 70 dB (A)

Requirements for the drums for the sealant
Design:
Material-lid container D18 according to DIN 6644 – with foot (F1)
and smooth outer surface (body design, smooth).
Capacity: 216 liters
Inner diameter: 571.5 mm
Height: 874 mm
Minimum wall thickness: 1.25 mm

Processable glass panes
Glass types
Glass panes with a smooth surface (float glass) can be processed.
Dimensions and weights
Smallest dimensions Largest dimensions Geometry
1198 mm 1200 mm Length LS
498 mm 600 mm Width BS
1.8* mm 5.0* mm Thickness DS

Thermoplastic materials based on poly-isobutylene (butyl) can be processed.
The material must be flowable in the range of approximately 110°C to 130°C and have a defined
viscosity curve.
Only use materials that have proven themselves in practice and have been approved by the
manufacturers of these materials and by Bystronic for your intended use.
For detailed product descriptions and information on the handling, storage, and
disposal of the material used, please refer to the information sheets and safety data sheets, which the manufacturers of the materials will gladly provide.

Dimensions of portal robot with glass conveyor
Height x Width x Depth: 2800 x 1890 x 2735 mm

Weight of the portal robot: 850 kg
Weight of the glass conveyor: 1400 kg

Dimensions of drum pumps
Height x Width x Depth: 3320 x 1060 x 1200 mm

Weight (without drum): 850 kg
Weight (with drum): 1100 kg
Height H at drum pump FP1: 4400 mm
Height H at drum pump FP2: 4000 mm

Dimensions of control cabinet
Height x Width x Depth: 2200 x 1800 x 600 mm

Weight: 450 kg

The applicator was used with butyl material.

Condition: used
From a test laboratory, in new condition, only a few operating hours for testing!

Scope of delivery: (See picture)

(Changes and errors in the technical data are subject to change!)

We will gladly answer any further questions you may have over the phone.

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