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Emag VL3

Description – General:
Year of manufacture: 2001/2023
Manufacturer: Emag
Machine type: VL3

Technical data:
Control system: Fanuc 21i-T
Swinging diameter: approx. 210 mm
Maximum speed: 6,500 rpm
Turret: VDI 40 mm, 12 stations
The machine does not have a live tool.
Hinged belt chip conveyor
Spindle mount: GR. 5
Rotating parts conveyor.
Machine weight: approx. 5.5 t

The following work was carried out during this overhaul in 2023:
- The machine was completely disassembled, cleaned, and repainted.
- The main spindle was fitted with new bearings.
- The guides and guide shoes in the X-axis and Z-axis were replaced.
- The ball screw in the X-axis and Z-axis was replaced.
- New unit for central lubrication and new hoses.
- The hydraulic unit was inspected and serviced. The drive coupling between the motor and pump was replaced.
- The cooling unit was inspected and serviced; the temperature difference controller was replaced.
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- The clamping cylinder was fitted with new bearings and seals.
- The gearbox of the A-axis was fitted with new bearings, and the coupling between the motor and gearbox was replaced.
- The electrical cabinet was cleaned.
- The control panel was replaced.
- New screen.
- New internal lighting.
- The turret was disassembled, wear parts were inspected, cleaned, and re-sealed.
- The turret encoder and encoder wheel were cleaned.
- The length measuring systems in the X-axis and Z-axis were disassembled and cleaned.
- The springs of the pickup station were replaced.
- The motors of the X-axis and Z-axis were checked for bearing damage.
- The panes on the work door were replaced.
- The chip conveyor was completely disassembled, fitted with new bearings, cleaned, and painted.
- Various small parts on the machine were also replaced, of course.

The product has been described by us with the utmost care.
The description is non-binding and should be verified during an inspection.

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