KAEV स्वचालित हाइड्रोलिक डाई कटिंग

KAEV Automatic Hydraulic Die Cutting System

KAEV Hydraulic Cutting System Available
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Complete KAEV hydraulic cutting system, originally used for die cutting acoustic composites and laminated automotive parts.

1. Hydraulic beam cutting press

Four-column press with double-balanced yoke, self-lubricating bushings, column covers and two hydraulic cylinders integrated into the frame. The two-stage hydraulic pump provides fast approach and a slower, high-power cutting stroke. Hydraulic unit capacity: up to 300 litres; oil included.

Features include automatic die-finding to set the lowest cutting point and infinitely adjustable return stroke. The control cabinet has a touch-screen panel and OMRON PLC, with scope for extensions and additional equipment. Standard software includes error indication, modem for internet connection, setup/manual/automatic modes and German/English interface. Protective covers and safety photocells are fitted.

Technical data:
• Cutting force: 160 t / 1,600 kN
• Table/beam: 2,000 × 1,600 mm
• Table height: approx. 950 mm
• Daylight: 200 mm
• Adjustable stroke: 15–180 mm
• Stroke speed: 51 mm/s
• Pump motor: 22 kW or 18 kW
• Max. cutting oil pressure: 314 bar
• Weight: approx. 16,000 kg

2. Pneumatic clamping beam feeder

Rear-mounted feeder with one travelling beam pair for feeding material under the press and one pair for pulling and holding material. Feeding is driven by toothed belts and a frequency-controlled geared motor. The servo-driven pulling beams hold material securely and can reposition it backwards to a programmed position. PLC-controlled electro-pneumatic cabinet. Feed length is set at the touch-screen panel. Material is supported by a belt; the feeding area by a steel plate.

Technical data:
• Clamping width: 2,000 mm
• Max. feed length: 1,600 mm
• Beam opening: 60 mm
• Beam speed: up to 800 mm/s, adjustable
• Feed accuracy: ±1 mm
• Pull-off force: 200 kp

3. Cutting pad shuttle unit

The cutting pad moves in sync with material feeding to the front of the press, allowing convenient removal of cut parts. A linear drive and frequency-controlled geared motor move the shuttle frame. An automatic pad-shifting system connected to the cutting block changes the cutting position within a defined area, reducing repeated cuts in the same spot and extending pad life. A horizontal safety light curtain (approx. 1,200 mm) stops movement if the operator enters the shuttle area.