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Klingelnberg VIPER 500 W

Point 1: The machine is capable of grinding both internal and external gears!
Point 2: The machine comes with a converter included free of charge for connection to kW supply according to US standards. This means the machine can be commissioned for use anywhere in the world.
Point 3: For sale are 2 x VIPER 500 W machines in excellent condition. You are welcome to inspect them yourself.

The machine is currently automated with a robot. The robot can optionally be included upon request. Delivery time and price upon request.

Technical Specifications – VIPER 500 W
Working Range and Capacities
Maximum workpiece diameter Ø 500 mm
Maximum grinding stroke 500 mm
Working range above table (min–max) 300 – 800 mm
Distance center–table (min–max) 442 – 1,042 mm
Module / (generating grinding module) 0.5 – 22
Swivel angle (min–max) −180° / +45°

Grinding System
Grinding wheel diameter (min–max) Ø 221 – 350 mm
Grinding worm diameter (min–max) Ø 221 – 350 mm
Maximum grinding wheel width 75 mm
Maximum grinding worm width 150 mm
Grinding spindle drive power 37 kW
Maximum grinding wheel speed 6,000 rpm

Table and Feeds
Table diameter Ø 400 mm
Table bore (Ø × depth) Ø 100 × 500 mm
Table rotation speed (max) 1,000 rpm
Axial feed (max) 20,000 mm/min
Radial feed (max) 12,000 mm/min
Tangential feed (max) 20,000 mm/min

Power and Dimensions
Total connected load 60 kVA
Machine dimensions (L × W × H) 4,220 × 3,120 × 2,526 mm
Filter unit dimensions (L × W) 3,490 × 2,250 mm
Net weight (approx.) 19,300 kg

Machine Configuration – VIPER 500 W
Base Machine and Options
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VIPER 500 W base machine
Preparation for internal grinding arms
Internal grinding unit V5 for straight or helical internal gears
Measuring system for profile, tooth flank line, and pitch external
Measuring system for profile, tooth flank line, and pitch internal (V5)
Probing system for phase position
Power supply with voltage dip compensation (ESR)
Table adjustment 100 mm
Preparation for hydraulic clamping devices
Hydromechanical unit for drawbar clamping systems
Grinding oil preparation with band filter (100)
Fire extinguishing system
Automatic working area door
Cleaning unit with spray gun
Crane integrated into enclosure
Isolation transformer
Voltage stabilizer – stabilizer and isolation transformer
Signal lamp

Services
Delivery according to Incoterms 2010
On-site installation and commissioning
Operator training – 5 days
Interpreter service for training

Software Packages
Gear PRO software
Software for spline shaft grinding
Software for spline shaft inspection
BIAS control software for gear grinding
CBN grinding wheel software
ADI dressing process optimization
Dressing tool lifetime monitoring (DLC)
Flexible profile modifications during grinding

Consumables
Endless band filter
Assembly/disassembly aid for band filter (100)
Diamond dressing rollers
CVD dressing roller D200/R1 for form grinding
CVD special dressing roller for generating grinding
Grinding wheels
Grinding wheel D350/B60 for form grinding
Grinding wheel D350/B45 for form grinding
Profiled grinding wheel D350/B150 for generating grinding
Spacer rings
4 spacer rings B100
22 spacer rings B60
30 spacer rings B45
37 spacer rings B30

Other Components
Grinding wheel flange (without spacer rings)
Set of standard probes

Additional Options
Closed Loop 1.0 basic version
Interface for external automation

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