दूध उत्पादों के लिए प्रयुक्त प्रसंस्करण और पैकेजिंग संयंत्र, 20,000 लीटर प्रतिदिन

Scremac

Processing and Filling Line for Dairy Products up to 20,000 L/DayThis processing line efficiently manages volumes between 15,000 and 20,000 liters of milk per day. Consequently, it ensures high efficiency and the highest quality of finished products. Its capacity thus enables a high daily production return, which is crucial for large-scale operations.Packaging CapabilitiesThe line’s specialized packaging system handles a wide range of dairy products with defined hourly throughputs. Milk is packed in 1.0-liter PVC bags at 2,400 pieces per hour. Yogurt and kefir are filled in 410-gram and 180-gram containers at 3,000 pieces per hour, and also in 0.5-liter and 1.0-liter PET bottles at 1,000 pieces per hour. Sour cream is dosed into 410 g and 180 g containers as well as into 1,000 g bowls, each at 3,000 pieces per hour. Fresh cheese is packed in 5.0 kg and 10.0 kg containers, while sliced cheese is packed in vacuum foil packs of 500 g and 1,000 g.The 410 g containers have a diameter of 95 mm and the 180 g containers a diameter of 75 mm. The PET bottle line is configured for 38 mm caps. Indicative shelf life is 5 days for milk and 20 days for yogurt, kefir and sour cream.Equipment SpecificationsThe equipment was manufactured in Italy, Slovenia and Serbia between 1999 and 2016. The milk reception section is based on a BEOINOX unit with digital counters and foam removal system updated in 2014. Cold storage consists of three horizontal lactofreeze tanks of 3,200 liters each (freon cooling) and two vertical tanks of 3,000 liters each.The pasteurization block (Scremac, Italy, year 2000) includes a flow pasteurizer with retainers, a self-cleaning separator and a homogenizer, each with a capacity of 2,000 liters. The process is designed for a maximum temperature of 95–98 °C with a 15-minute holding time.Fermentation Units and Filling LinesFermentation is carried out in two BEOINOX insulated duplicators with double walls and planetary mixers (2,000 liters and 1,000 liters, both 2010), ensuring product uniformity.Multiple automatic fillers cover the full product range:- Automatic two-row filler for sour cream into bowls (up to 3,000 pcs/h)- Automatic filler for sour cream and yogurt in 410 g containers (2014, up to 3,000 pcs/h)- Automatic filler for yogurt and sour cream in 180 g containers (2008, up to 3,000 pcs/h)- Filler-capper-inkjet with automatic tunnel for 1.0 L and 0.5 L PET bottles (2016, up to 1,000 pcs/h)- PREPAK IS 3 filler for milk and yogurt in 1.0 L PVC bags (up to 2,400 pcs/h)- Two Videojet automatic date markersEquipment Complements and MaintenanceThe line is completed by a BEOINOX triblender 500 L for milk powder reconstruction (2015), a BEOINOX insulated cheese tub with HARF of 1,600 liters (2008), a vacuum packaging machine for cheese with new compressor, a 10,000-liter KOTA cold-water unit (freon), automatic CIP system (3 × 300 liters), a semi-automatic blowmolder for 1.0 L and 0.5 L bottles with Boge compressor (2010), a complete cooling system for the finished-goods warehouse (also used for heating/cooling the fermentation chamber), a solid-fuel (wood) boiler 250 kW, a monopump and a mini laboratory.All equipment has been regularly maintained until production stopped in 2020.In conclusion, t...
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