पैकेजिंग लाइन + ISHIDA वज़ान

Unilogo FARMALINE

Automatic FARMALINE packaging line with exceptionally precise dosing systems for liquids or dry products, interconnected by a shared module for labeling and packaging.
The entire process line is integrated via a single transport system, enabling alternate modes of operation.
Pharmaceutical-grade finish – all components in contact with the product are manufactured from materials approved for the pharmaceutical industry (e.g., AISI 316L, PTFE), ensuring easy cleaning.
100% in-process control using a detection and reject system at every production stage to remove defective items.
Integrated production management system (3 access levels, production orders, operating parameters, process reporting).
Operating speed in both modes: 25 packages/minute.

Key features:
Liquid dosing:
✓ Working range and accuracy: 2–20 ml ±1%
✓ Automatic container (bottle) feeding using cobot system
✓ Clean compressed air bottle rinsing system before filling
✓ Weight measurement of the container (bottle) before and after liquid dosing
✓ Dosing using 4 piston pumps
✓ Drip elimination system after dosing process
✓ Rejection of incorrectly dosed products
✓ Automatic bottle capping with torque and pipette presence control (if required)

Powder product dosing:
✓ Working range and accuracy: 1–100 g ±1%
✓ Automatic container (jar) feeding via conveyor with separator
✓ Combination weigher with high-precision dosing system (accuracy: 0.025 g/weigh cell) depending on target dose
✓ Checkweigher with reject system for out-of-spec products
✓ Automatic jar closing with torque control
✓ Container sealing using induction liner sealing inside jar lids
✓ Weighing mode and bypass mode for liquid dosing operation

Shared module – labeling:
✓ Container feeding on conveyor with separator
✓ Label printing with OCR print verification
✓ Label application on containers (bottles and jars) with presence control
✓ Reject line for products without labels or with incorrect imprint
✓ Accumulation table for packaging operations, dimensions: 220 cm x 100 cm
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The packaging line may be supplied with or without the combination weigher.

Automatic combination weigher for dry product dosing.
Top loading and subsequent portioning via 14 weighing cells, in which the system selects the cell combination that best matches the target product weight per cycle.
Exceptional accuracy due to precise weighing cells (single cell error: ±0.025 g).

Key features:
✓ Working range and accuracy: 1–100 g ±1%
✓ Operating speed: 25 cycles/minute
✓ High-precision feeding system, accuracy: ±0.025 g/weigh cell
✓ Maximum single portion error: ±0.1 g (by combining up to 4 weigh cells to achieve the target portion)
✓ HMI touchscreen control panel, 3 access levels
✓ Ability to create product programs with preset operating parameters
✓ Production reports for each batch
✓ Integration capability with upstream machinery or conveyor via control signal exchange
✓ All parts in direct contact with the product are easily removable

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