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MODUL / SERWEMA ZFWZ 10 / SW WF 1000

A ZFWZ 10 module for large gears up to 1250 mm in diameter and module 22, which was completely overhauled in 2009 by SerWeMa and converted to a Siemens Sinumerik ONE with six CNC axes. The machine is in operational condition in our hall in Chemnitz: you can inspect it while it is running, we can mill your own sample part on request, and you can pick it up from us. No delivery time, no risk. Sold by Serwema Retrofit Solutions, the company that carried out the overhaul, owns the module drawing archive, and knows the machine inside and out.

The ZFWZ 10 is the classic Chemnitz gear hobbing machine for gearbox construction, crane and conveyor technology, mining, and heavy machinery construction: heavy cast iron bed, 1200 mm table, milling head with ±45° swivel range. It mills spur and helical gears up to module 16 in hobbing and up to module 22 in single indexing. With 1000 mm of axial travel between the cutter axis and the table surface, long shafts and large workpieces can be securely clamped. The Sinumerik ONE controls all six axes with an electronic gear train; the SerWeMa gear software guides you through workpiece and tool data via masks, without requiring programming.

Technical data: max. workpiece diameter 800/1250 mm, table diameter 1200 mm, distance between cutter axis and table axis 80–780 mm, distance between cutter axis and table surface 350–1350 mm, max. module 16/22, max. cutter diameter 260 mm, max. cutter length 350 mm, tangential travel 250 mm, cutter speed 20–160 rpm, swivel angle ±45°. Installation dimensions approx. 5.25 × 4.7 × 4.42 m, weight approx. 22 t.

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Equipment: Siemens Sinumerik ONE control with six CNC axes, machine enclosure, magnetic chip conveyor, central and loss lubrication, hydraulic unit, coolant system, operating manual. We offer the conversion to Siemens Sinumerik ONE with Sinamics S120 and a new control cabinet, either before delivery or later at your plant – then with a guarantee on the new electrical equipment. Also optional: sample part milling in our plant, geometry acceptance according to DIN, installation and commissioning at your site, operator training. Spare parts and service are provided from a single source, worldwide, even after the purchase.

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